1. Knitting garment process description
The sample is divided into the following steps:
Development sample – modified sample – size sample – pre-production sample – ship sample
To develop samples, try to do it according to the requirements of customers, and try to find the most similar surface accessories. During the operation, if you find that there is a problem with the process of baking, consider it. If it is difficult to operate large-scale goods at that time, we should try to change it as much as possible without changing the appearance of the customer’s sample, otherwise the loss outweighs the gain.
Modify the sample and rectify according to the customer’s requirements. After the rectification, you must pay attention to check, regardless of size or shape.
The size sample, you must pay attention to checking the things you send out, and if there are any problems, you must correct them before sending them out.
Pre-production samples, all surface accessories must be correct, pay attention to check the shape, size, color matching, craftsmanship, etc.
2. Order operation process
After receiving the order, first check the price, style, and color group (if there are too many colors, the fabric may not meet the minimum order quantity, and the dyed cloth will have to be packaged), and then the delivery date (pay attention to the delivery date) For a moment, you need to check with the factory in advance about the time of surface accessories, production time, and the estimated time required for the development stage).
When making production bills, the production bills should be as detailed as possible, and try to reflect what the customer requires on the bills; such as fabrics, size charts and measurement charts, crafts, printing and embroidery, accessories lists, packaging materials, etc.
Send the order to let the factory check the price and delivery date. After these things are confirmed, arrange the first sample or modified sample according to the customer’s request, and urge the sample within a reasonable time. The sample must be carefully checked and sent to the customer after checking; do pre-production At the same time, urge the progress of the factory’s surface accessories. After getting the surface accessories, see if it needs to be sent to the customer for checking, or to confirm by yourself.
Get the customer’s sample comments within a reasonable time, and then send them to the factory based on your own comments, so that the factory can make pre-production samples according to the comments; at the same time, supervise the factory to see if all the accessories have arrived, or only the samples have arrived. When the pre-production samples come back, all surface accessories should be put into the warehouse and passed the inspection.
After the pre-production sample comes out, pay attention to check it, and change it in time if there is a problem. Don’t go to the customer to find out, and then redo the sample again, and the time will be removed for another ten days and a half month, which will have a great impact on the delivery time; After getting the customer’s comments, you should combine your own comments and send them to the factory, so that the factory can revise the version and make larger products based on the comments.
3. Do the preparatory work before the big shipment
There are several procedures that the factory needs to do before making large-scale goods; revision, typesetting, cloth release, ironing shrinkage measurement, etc.; at the same time, it is necessary to ask the factory for a production schedule to facilitate future tracking.
After the pre-production samples are confirmed, all order information, sample clothing, surface accessories cards, etc. should be handed over to QC, and at the same time, there are any points to pay attention to in detail, so as to facilitate QC inspection after going online.
In the process of producing bulk goods, it is necessary to monitor the progress and quality of the factory at any time; if there is a problem with the quality of the factory, it must be dealt with in a timely manner, and it is not necessary to rectify after all the goods are finished.
If there is a problem with the delivery time, you must know how to talk to the factory (for example: some factories have an order of 1,000 pieces, only three or four people make it, and the finished product has not yet been produced. You ask the factory if the goods can be completed on schedule? The factory’s answer is yes; whether you Be able to tell the factory the specific completion date, and let the factory agree with your key points, if the goods can’t be completed, you have to add people, etc.).
Before the mass production is completed, the factory must provide the correct packing list; the packing list sent by the factory must be carefully checked, and the data will be sorted out after the check.
4. Notes on order operations
A. Fabric fastness. After the fabric factory sends it, you must pay attention to it. The normal customer’s requirement is that the color fastness should reach level 4 or above. You must pay attention to the combination of dark colors and light colors, especially when combining dark colors with white. The white does not fade; when you receive the item, you have to put it in the washing machine at 40 degrees warm water to test the fastness, so as not to find that the fastness is not good in the hands of customers.
B. The color of the fabric. If the order is large, the dyeing of the gray fabric will be divided into several vats after weaving. The color of each vat will be different. Pay attention to control it within a reasonable range of vat difference. If the cylinder difference is too large, don’t let the factory take advantage of the loopholes, and there will be no way to rectify the large-scale products.
C. Fabric quality. After the factory sends it, check the color, style and quality; there may be many problems with the fabric, such as drawing, dirt, color spots, water ripples, fluffing, etc.
D. Factory problems in mass production, such as skipped stitches, thread breaks, burrs, cracks, width, twisting, wrinkling, wrong seam position, wrong thread color, wrong color matching, missing dates, collar shape Problems such as crooked, reversed and skewed printing will occur, but when problems arise, it is necessary to cooperate with the factory to solve the problems.
E. The quality of printing, offset printing, dark color printing white, pay attention to let the factory use anti-sublimation pulp, pay attention to the surface of offset printing should be smooth, not bumpy, put a piece of glossy paper on the surface of offset printing when packaging, so as not to print sticking to the clothes superior.
Transfer printing, divided into reflective and ordinary transfer printing. Note for reflective printing, the reflective effect is better, the surface should not drop powder, and the large area should not have creases; but both kinds of transfer printing must be kept in mind, the fastness must be good, and the test should be washed with warm water at 40 degrees, at least 3-5 times.
When pressing the transfer label, pay attention to the problem of indentation. Before pressing, use a piece of plastic sheet that is about the same size as the flower piece to cushion it, so as not to make the indentation too large and difficult to handle at that time; It must be pressed lightly with a funnel, but be careful not to mush the flowers.
5. Precautions
A. Quality issues. Sometimes the factory does not make good products, and will resort to deceptive tactics. When packing, put a few good ones on the top, and put the ones on the bottom that are not of good quality. Pay attention to the inspection.
B. For elastic fabrics, high elastic threads must be used in the workshop production, and the lines must be adjusted properly. If it is a sports series product, it must be pulled to the limit without breaking the thread; note that if it is a bump at the foot or hem, it must not be broken. Arching; the neckline is usually doubled to the customer’s requirement.
C. If the customer requests to place a safety mark on the clothes, be sure to insert it in the seam. Pay attention to the honeycomb cloth or fabric with a relatively dense structure. Once it is put on, it cannot be removed. You must try it before doing it. , It is very likely that there will be holes if it is not taken out properly.
D. After the bulk goods are ironed, they must be placed dry before putting them into the box, otherwise they may become moldy in the hands of customers after they are put into the box. If there are dark and light colors, especially dark colors with white, they must be separated by copy paper, because it takes about a month for the goods to be loaded into the cabinet and shipped to the customer. The temperature in the cabinet is high and it is easy to be humid. In this environment If you don’t put copy paper, it is easy to cause dyeing problems.
E. The direction of the door flap, some customers do not distinguish the direction of men and women, and some customers have specifically stated that men are left and women are right, so pay attention to the distinction. Normally, the zipper is inserted left and pulled right, but some customers may ask to insert it right and pull it left, pay attention to the distinction. For the zipper stop, the sports series usually uses injection molding not to use metal.
F. Corns, if any sample needs to be drilled with corns, be sure to put spacers on it. Special attention should be paid to knitted fabrics. Some fabrics are too elastic or the fabric is too thin. The position of the corns should be ironed with the backing paper before punching. Otherwise it is easy to fall off;
H. If the whole piece is white, pay attention to whether the customer mentioned yellowing when confirming the sample. Some customers need to add anti-yellowing to white.
Post time: Nov-30-2022